Izvestiya of Saratov University.

Physics

ISSN 1817-3020 (Print)
ISSN 2542-193X (Online)


For citation:

Zlobina I. V., Bekrenev N. V. On the mechanism of increasing the mechanical characteristics of cured polymer composite materials under the action of a microwave electromagnetic field. Izvestiya of Saratov University. Physics , 2022, vol. 22, iss. 2, pp. 158-169. DOI: 10.18500/1817-3020-2022-22-2-158-169, EDN: QTQSYP

This is an open access article distributed under the terms of Creative Commons Attribution 4.0 International License (CC-BY 4.0).
Published online: 
30.06.2022
Full text:
(downloads: 218)
Language: 
Russian
Article type: 
Article
UDC: 
621-039-419:620.22-419:537.868
EDN: 
QTQSYP

On the mechanism of increasing the mechanical characteristics of cured polymer composite materials under the action of a microwave electromagnetic field

Autors: 
Zlobina Irina V., Yuri Gagarin State Technical University of Saratov
Bekrenev Nikolaj Valeryevich, Yuri Gagarin State Technical University of Saratov
Abstract: 

Background and Objectives: The aim of the research is to identify the general mechanism of the processes occurring in the microstructure of polymer composite materials when exposed to an ultrahigh-frequency electromagnetic field in the cured state, contributing to an increase in strength characteristics, based on the analysis of the structural features of the matrix and the interfacial layer of cured carbon fiber and the physical foundations of dielectric heating. Materials and Methods: Finite element modeling of the effect of changes in the number of contact interaction surfaces on the elastic-strength properties of an elementary two-dimensional and three-dimensional cell of a polymer composite material and calculations in the Comsol software environment are performed. In the experiments, carbon fiber samples were used in the form of plane-parallel plates with dimensions of 70x(10.0–10.2)x(4.9–5.1) mm. Processing in an ultrahigh-frequency electromagnetic field was carried out on experimental equipment, with a beam-type camera at a frequency of 2450 MHz and an energy flux density of (10–12)x104 , (17–18)x104 and (45–50)x104 MW/cm2 for 30, 60 and 120 s. The characteristics of the microstructure were studied using the MIRA II LMU Tescan scanning electron microscope and the SMM-2000 atomic force microscope. The ultimate strength, modulus of elasticity and elongation under tension were determined on a Zwick/Roell Z100 breaking machine, the ultimate strength at three-point bending and interlayer shear was determined on an upgraded computer laboratory complex with LabWiev software. The kinetics of cracking was evaluated under static loading by acoustic emission method using a computer complex consisting of acoustic emission sensors ZET-601, ZET-7140E, ZET-7191, ZET-7174. Phase changes were evaluated by the DSC method using a differential scanning calorimeter with a high-pressure cell DSC Q20P V24.11. The heating temperature of the samples was determined by thermograms using a FLIR E40 thermal imager and a Testo 830-T1 digital pyrometer. Results: It has been established that in the matrix and the interfacial layer cured polymer composite materials, when interacting with an ultrahigh–frequency electromagnetic field, the energy parameters of which do not reach the values that cause the destruction of the matrix material, changes occur that contribute to an increase in the number of areas of matrix – fiber contact interaction, as a result of which the connectivity of reinforcing components and the uniformity of the redistribution of external loads increases, which significantly increases the mechanical characteristics of the material in the composition of the final product. It is shown that the energy parameters and the exposure time have a significant, and at certain ratios – an extreme effect on the mechanical characteristics of polymer composite materials. It has been established that in rational carbon fiber processing modes, an increase in the limiting stresses of three-point bending is provided by an average of 25–42%, interlayer shear – by 14–16%, stretching – by 7–8%. Conclusion: It has been shown that the general mechanism of structural changes, regardless of the type of filler, contributing to the hardening of cured polymer composite materials, consists in the combined action of thermal and wave processes, as a result of which the matrix under the action of dielectric heating to temperatures 40–70°C temporarily passes into a highly elastic state, contributing under the action of wave oscillatory processes stimulated by an electromagnetic field, conformational rotations of macromolecule links and relaxation of residual stresses, an increase in the degree of crystallinity and the formation of an increased number of ordered supramolecular formations during the re-curing process.

Acknowledgments: 
The research was carried out in the framework of the project SP-5946.2021.3 “Method for improving the functional characteristics of spacecraft elements made of cured polymer composite materials under the influence of a temperature gradient”.
Reference: 
  1. Kablov E. N. Materials and chemical technologies for aircraft engineering. Bulletin of the Russian Academy of Sciences, 2012, vol. 82, no. 6, pp. 520–530 (in Russian). https://doi.org/10.1134/S1019331612030069
  2. Shiva K. Polymer Composites in Aviation Sector. A Brief Review Article. International Journal of Engineering Research & Technology (IJERT), 2017, vol. 6, iss. 6, pp. 518–525.
  3. Kolobkov A. S. Polymer composite materials for various aircraft structures (review). Proceedings of VIAM, 2020, no. 6–7, pp. 38–44 (in Russian). https://doi.org/10.18577/2307-6046-2020-0-67-38-44
  4. Klimenko O. N., Valueva M. I., Rybnikova A. N. Polymer and polymer-composite materials in sports (review). Proceedings of VIAM, 2020, no. 10, pp. 81–89 (in Russian).
  5. Tkachuk A. I., Zagora A. G., Donetskiy K. I., Evdokimov A. A. Binders for polymer composite materials used in the construction of prefabricated bridge structures. Proceedings of VIAM, 2020, no. 12, pp. 67–74 (in Russian).
  6. Doriomedov M. S. Russian and world market of polymer composites (review). Proceedings of VIAM, 2020, no. 6– 7, pp. 29–37 (in Russian).
  7. Mihailin Yu. A. Konstruktsionniye polimerniye kompozitsyonniye materialy. 2-e izd. [Structural Polimer Composite Materials. 2nd ed.] St. Petersburg, Nauchniye osnovy i tehnologii Publ., 2010. 822 p. (in Russian).
  8. Satdinov R. A., Veshkin E. A., Postnov V. I., Savin S. P., Kulikov V. V. Structural and technological improvements in the creation of spatially complex structures from PCM. Proceedings of VIAM, 2020, no. 9, pp. 68–77 (in Russian).
  9. Veshkin E. A., Satdinov R. A., Savitsky R. S. Approach to the choice of the technological mode of manufacturing PCM. Proceedings of VIAM, 2021, no. 11, pp. 103–111 (in Russian).
  10. Startsev V. O., Slavin A. V. Resistance of carbon fiber and fiberglass based on molten binders to the effects of moderately cold and moderately warm climate. Proceedings of VIAM, 2021, no. 5, pp. 114–126 (in Russian).
  11. Osswald T., Baur E., Brinkmann S., Oberbach K., Schmachtenberg E. International Plastics Handbook : The Resource for Plastics Engineers. Munich, Cincinnati, Hanser, 2006. 920 p. https://doi.org/10.3139/9783446407923
  12. Razali N., Sultan M. T. H., Mustapha F., Yidris N., Ishak M. R. Impact Damage on Composite Structures – A Review. The International Journal of Engineering and Science (IJES), 2014, vol. 3, iss. 7, pp. 8–20.
  13. Abrate S. Impact Ingineering of Composite Structures. Wien, New York, Springer, 2011. 409 p. https://doi.org/10.1007/978-3-7091-0523-8
  14. Studentsov V. N., Pyataev I. V Effect of vibration in processes of structure formation in polymers. Russian Journal of Applied Chemistry, 2014, vol. 87, no. 3, pp. 352– 354. https://doi.org/10.1134/S1070427214030173
  15. Arkhangelsky Yu. S. Spravochnaya kniga po SVCH-elektrotermii : spravochnik [Reference Book on Microwave Electrothermy : Handbook]. Saratov, Nauchnaya kniga Publ., 2011. 560 p. (in Russian).
  16. Clark D., Sutton W. Microwave processing of materials. National Materials Advisory Board. Washington, National Academy Press, 1994. 150 р. https://doi.org/10.1146/ANNUREV.MS.26.080196.001503
  17. Thuery J. Microwave : Industrial, Scientific, and Medical Applications. Boston, Artech House Publishers, 1992. 475 p.
  18. Singh I., Bajpaia P. K., Malik D., Sharma A. K., Pradeep K. Feasibility study on microwave joining of ‘green’ composites. Akademeia, 2011, vol. 1, iss. 1, рр. ea0101.
  19. Menéndez J. A., Arenillas A., Fidalgo B., Fernández Y., Zubizarreta L., Calvo E. G., Bermúdez J. M. Microwave heating processes involving carbon materials. Fuel Processing Technology, 2010, vol. 91, iss. 1, pp. 1–8. https://doi.org/10.1016/J.FUPROС.2009.08.021
  20. Yiming W., Liuding W., Hongjing W. Enhanced Microwave Absorption Properties of α-F2O3-Filled Ordered Mesoporous Carbon Nanorods. Materials, 2013, vol. 6, pp. 1520–1529. https://doi.org/10.3390/ma6041520
  21. Kim T., Jaegeun L., Kun-Hong L. Microwave heating of carbon-based solid materials. Carbon Letters, 2014, vol. 15, no. 1, pp. 15–24.
  22. Kwak M. Microwave Curing of Carbon-Epoxy Composites : Process Development and Material Evaluation. A thesis submitted to Imperial College London for the degree of Doctor of Philosophy. Imperial College London Department of Aeronautics, 2016. 150 p. https://doi.org/10.25560/39284
  23. Zlobina I. V., Bekrenev N. V. The influence of electromagnatic field microwave on physical and mechanical characteristics of CFRP (carbon fiber reinforced polymer) structural. Solid State Phenomena, 2016, vol. 870, pp. 101–106.
  24. Zlobina I. V. The effect of processing in a SHF electromagnetic field on the parameters of vibro-wave processes generated by the impact of a solid body in cured polymer composite materials under influence of climate factors. Journal of Physics : Conference Series, 2020, vol. 1515, no. 4, article no. 042045. IOP Publishing. https://doi.org/10.1088/1742-6596/1515/4/042045
  25. Zlobina I. V., Bodyagina K. S., Pavlov S. P., Bekrenev N. V. Theoretical and experimental study of the influence of changes in the parameters of the interphase zone of a cured polymer composite material under the action of microwave radiation on its strength characteristics. Bulletin of the I. Ya. Yakovlev Chuvash State Pedagogical University. Series : Limit State Mechanics, 2018, no. 4 (38), pp. 34–48 (in Russian).
  26. Gavrilov M. A. Osobo plotnyye epoksidnyye kompozity na osnove otkhodov proizvodstva [Particularly Dense Epoxy Composites on the Basic of Industrial Waste]. Penza, PGUAS Publ., 2014. 132 p. (in Russian).
  27. Vasilevich Yu. V., Gorely K. A., Sakhonenko S. V., Ivanov S. N. The effect of chemical shrinkage of the binder during curing on the formation of residual stresses in cylindrical composite shells. Theoretical and Applied Mechanics : An interdepartmental collection of scientific and methodological articles. Ministry of Education of the Republic of Belarus, Belarusian National Technical University, 2016, iss. 31, pp. 67–72 (in Russian).
  28. Moshinsky L. Epoksidnyye smoly i otverditeli [Epoxy Resins and Hardeners]. Tel Aviv, Arcadia Press LTD, 1995. 371 p. (in Russian).
Received: 
28.12.2021
Accepted: 
01.02.2022
Published: 
30.06.2022